Step 1 -- Finding TDC on Donovan Engineering Gear Drive
- Install the Donovan gear drive assembly, but leave the cam gear off for now.
- Install a degree wheel on the crankshaft and a pointer on the block.
- Put a dial indicator on the top of the #1 piston, and rotate assembly until the piston is at the highest point of travel. Set pointer to TDC.
- Rotate crankshaft counter clockwise until piston has traveled dow 0.100". Note reading on degree wheel.
- Rotate crankshaft clockwise past TDC until piston has once again traveled down 0.100", note reading on degree wheel.
- The point half-way between the two readings is actual TDC. Rotate the crankshaft to this half-way point and re-adjust the pointer to read TDC.
|
Step 2 -- Establishing Starting Position
- Note the manufacturer's cam card listing for intake opening at 0.050" lifter rise.
- Rotate the crankshaft to this position on the degree wheel. (Usually between 45 degrees BTDC to TDC)
- Move the dial indicator to read the lifter rise on the intake lifter of cylinder #1.
- Rotate the camshaft until the lifter is on the heel of the cam. Set indicator to read Zero (0).
- Rotate the camshaft clockwise until the indicator reads 0.050" travel up.
- You now have the camshaft positioned at 0.050" rise on the intake #1 cylinder, and the crankshaft is positioned at the 0.050" reading on the cam card.
- Match the bolt holes in the cam gear to the holes in the can hub for the closest alignment. Install and tighten the bolt holes.
|